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Screw-cutting lathe GS526UD1

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The machine is designed to perform a wide variety of turning operations, as well as for cutting metric, inch, modular, and pitch threads. 

The machine can be used in various industries for all kinds of operations for processing different materials. In this regard, the maintenance of the machine should be carried out considering the specifics of its operation. 

The machine is equipped with an apron mod. 067, which has its drive for rapid movement of the carriage and caliper, which improves the dynamics of the machine at the rapid traverse, and a feed box mod. 077, which allows cutting threads of 11 and 19 threads into 1" without changing the gears. 

Depending on the modification of the machine, the following alphanumeric indices are added to the basic designation:

"S" - machine with a drilling and milling fixture;

"V" - machine with the largest diameter of the workpiece to be installed above the 630 mm bedplate, the workpiece to be processed above the caliper 420 mm;

"A" - machine with a modified profile of the bedplate guides;

"G" - machine with a recess in the bedplate;

"K" - machine with a closed rear zone;

"L" - machine with a limb division value of the transverse movement of 0.02 mm;

"M" - machine with a mechanized drive of the caliper group;

"C1" ("Fagor"), "C2" ("SKB IS"), "C3" ("SINO"), etc. - machine tool with various digital indication devices (DRO) and linear movements transducers.

Denomination Value
Workpiece indicators processed on the machine
Largest diameter of the processed workpiece:  
         above bedplate, mm 500
         above caliper, mm 275, 4201),7)
Largest workpiece diameter above the bedplate, mm 6301) , 7002), 8407)
Geatest workpiece length (when installed in the centers), mm 1000 3)
  1500 4)
  2000 5)
   3000 6)
above bedplate, mm, no less 235 2)
Center height above bedplate guides, mm 250, 3201)
Tool ondicators installed on the machine  
Greatest height of the cutter installed in the tool holder, mm 25
Main and auxiliary movements indicators  
Number of spindle speeds:  
         direct rotation 22, 218)
         reverse rotation 11, 128)
Speed limits, rpm 16-2000, 16-160008)
Number of caliper feeds  
         longitudinal 40
         transverse 40
Caliper feed limits, mm/rev  
         longitudinal 0,05…2,8
         transverse 0,025…1,4
Thread pitch limits  
         metric, mm 0,5…112
         modular, module 0,5…112
         inch, number of threads 56…0,5
         pitch, pitch 56…0,5
Caliper fast movements speed, m/min:  
         longitudinal 3,6
         transverse 1,8
Power characteristics indicators  
Maximum torque on the spindle, kNm 1
Main drive power, kW 11
Fast travel drive power, kW 0,37
Cooling drive power, kW 0,18
Lubrication pump power, kW 0,14
Total power of electric motors installed on the machine, kW 11,69
Total power consumption of the machine, (maximum), kW 12,26
Dimensions and weight of the machine  
Overall dimensions of the machine, mm, no more:  
          Length 2800 3)
  3380 4)
  3880 5)
    4880 6)
          Width 1265
          Height 1460,1530 1)
Machine weight, kg, no more 3100 3)
  3500 4)
  3680 5)
   4400 6)
Electrical equipment characteristics  
Type of supply current alternating, 
  three-phase
Current frequency, Hz 50±1
Voltage, V 380±38
Control circuit voltage, V 24±2,4
Local lighting circuit voltage, V 24±2,4
Sound level at the operator's workplace, dBa, no more 80
Machine accuracy class according to GOST 8 heightened
Notes.
1)   For machines with index V.
2)  For machines with index G.
3)  For machines with a distance between centers (DB) of 1000 mm
 (when the tailstock moves 70 mm beyond the end of the bedplate).
4)   For machines with DBC 1500 mm (when the tailstock moves 70 mm beyond the end of the bedplate).
5)   For machines with DBC 2000 mm (when the tailstock moves 70 mm beyond the end of the bedplate).
6)  For machines with DBC 3000 mm (when the tailstock moves 70 mm beyond the end of the bedplate).
7) For machines with index VG.
8)   On request.
Designation Denomination Number Note
086.0000.000 Complete lathe 1 Completed according to the supply agreement or contract
097.0000.000 Complete lathe 11) Completed according to the supply agreement or contract
411.0000.000 Complete lathe  12) Completed according to the supply agreement or contract

Included in the kit and the cost of the machine

Machine units

086.0400.000-01 Caliper with mechanical drive 1* * On request
086.0500.000-01 Carriage with a mechanical drive caliper 1* * On request
Replaceable parts
086.5300.001 Replaceable gear   Installed

Z=45;   m=2

1
086.5300.009 Replaceable gear   Installed

Z=73; m=2

1
086.5300.011 Replaceable gear Installed

Z=86; m=2

1
086.5300.013 Replaceable gear   Installed

Z=72; m=2

1
086.5300.002 Replaceable gear Supplied separately in the general packaging of the machine

Z=48; m=2

1
086.5300.014 Replaceable gear   Supplied separately in the general packaging of the machine

Z=75; m=2

1

Tools

086.6000.000 Tool box 1 Supplied separately in the general packaging of the machine

Documents

GS526UD.0000.000 RE Manual 1 (in Russian)** ** In the language according to the requirements of the supply agreement or contract

Supplied according to the specification to the agreement (contract)

- Machine with special requirements   According to the requirements of the supply agreement or contract

Replaceable parts

086.5300.003 Replaceable gear   Supplied separately in the general packaging 

Z=57; m=2

1
086.5300.005 Replaceable gear   Supplied separately in the general packaging 

Z=60; m=2

1
086.5300.006 Replaceable gear   Supplied separately in the general packaging 

Z=66; m=2

1
086.5300.012 Replaceable gear   Supplied separately in the general packaging 

Z=90; m=2

1
086.5100.001 Replaceable gear   (Replacement gears for threading not listed in the table)

Z=36; m=2

1
086.5100.004 Replaceable gear   Supplied separately in the general packaging 

Z=50; m=2

1
086.5100.006 Replaceable gear   Supplied separately in the general packaging 

Z=54; m=2

1
086.5100.007 Replaceable gear   Supplied separately in the general packaging 

Z=64; m=2

1
086.5100.008 Replaceable gear   Supplied separately in the general packaging 

Z=65; m=2

1
086.5100.009 Replaceable gear   Supplied separately in the general packaging 

Z=69; m=2

1
086.5100.010 Replaceable gear   Supplied separately in the general packaging 

Z=70; m=2

1
086.5100.011 Replaceable gear   Supplied separately in the general packaging 

Z=81; m=2

1
086.5100.012 Replaceable gear   Supplied separately in the general packaging 

Z=88; m=2

1
086.5100.015 Replaceable gear   Supplied separately in the general packaging 

Z=80; m=1,5

1
086.5100.016 Replaceable gear   Supplied separately in the general packaging 

Z=127; m=1,5

1

Accessories

  Hubs GOST13598    
  6100-0143 (3/2) 1 Supplied separately in the general packaging 
  6100-0146 (5/3) 1 Supplied separately in the general packaging 
  6100-0147 (5/4) 1 Supplied separately in the general packaging 
  Wedges GOST 3025    
  7851-0012 (1/2) 1 Supplied separately in the general packaging 
  7851-0013 (3) 1 Supplied separately in the general packaging 
  7851-0014 (4) 1 Supplied separately in the general packaging 
  Mandrel GOST 2682 6039-0009 1 Supplied separately in the general packaging 
  Rotating center А1-5-p GOST 8742 1 Supplied separately in the general packaging 
  Pointed center GOST 13214   
  7032-0035 Morse 5PT  1 Supplied separately in the general packaging 
  7032-0055 Metrical 100 1 Supplied separately in the general packaging 
086.0700.000 Caliper cross travel ruler   13), 4) Supplied separately in the general packaging 
086.7000.000 Tapered ruler   13) Supplied separately in the general packaging 
  086.1700.000-02 1) Tapered ruler   13) Supplied separately in the general packaging 
086.1700.000 Back tool post   13) Supplied separately in the general packaging 
086.2200.000 Longitudinal micrometer stop 1 Supplied separately in the general packaging 
086.2300.000 Back rest (min Ø20, max Ø100) 1 Supplied separately in the general packaging 
086.2600.000 Fixed rest (min Ø30, max Ø160) 1 Supplied separately in the general packaging 
097.2300.000 Back rest (min Ø20, max Ø100)    11) Supplied separately in the general packaging 
097.2600.000 Fixed rest (min Ø30, max Ø160)     11) Supplied separately in the general packaging 
086.4300.000**** Digital display device    13) ****Versions according to DB and systems
042.0000.000 Drilling and milling fixture   13), 4) ****Versions according to DB and systems
ОК101.0000.000 Wedge support 6 With DBС 1000 и 1500
ОК101.0000.000 Wedge support 8 With DBС 2000 и 3000
UG0103.3200.000 Holder  13) With DBС 2000 и 3000

Documents

042.0000.000 RE Drilling and milling device. Manual 1 For machines with index S
According to the agreement, contract Digital indication device. Operation manual (passport) 1 For machines with index C1, C2, etc.
Note.
1)  For machine with index "V".
2) For machines with index "K" DBС 2000mm.
3) Installed at the manufacturer optionally
4)  On request, either a cone ruler or a drilling and milling device is installed.
Screw-cutting lathe GS526UD1