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Screw-cutting lathe GS526U

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The machine is designed to perform a wide variety of turning operations, as well as for cutting metric, inch, modular, and pitch threads. 

The machine can be used in various industries for all kinds of operations for processing different materials. In this regard, the maintenance of the machine should be carried out considering the specifics of its operation. 

The machine is equipped with an apron with a built-in high-speed motor and a feed box that provides the ability to cut threads of 11 and 19 threads per inch without changing the gears in the engine gearbox.

 Depending on the modification of the machine, the following alphanumeric indices are added to the basic designation: 

"S" - when equipping the machine with a drilling and milling fixture;

"V" - machine with the largest diameter of the workpiece to be installed above the bedplate 630 mm, the workpiece to be processed above the 420 mm caliper;

"A" - machine with a modified profile of the bedplate guides;

"G" - machine with a recess in the bedplate;

"D" - diameter of the cylindrical hole in the 70mm spindle;

"K" - machine with a closed rear zone;

"L" - machine with a limb division value of the transverse movement of 0.02 mm;

"M" - machine with a mechanized drive of the caliper group;/

Machine with various digital indication devices (DRO) and linear movements transducers: "C1" ("Fagor"), "C2" ("SKB IS"), "C3" ("SINO"), "C4" ("Optimum"), "C5" (“Ditron”) - with photoelectric linear movements converters; "C6" ("Ditron"), "C7" ("SKB IS") - with magnetic linear movements transducers, etc.

Denomination Value
Workpiece indicators processed on the machine  
Largest diameter of the processed workpiece:  
        above bedplate, mm 500
        above caliper, mm 275, 2907) , 4201)
Largest workpiece diameter above the bedplate, mm 6301) , 7002)
Geatest workpiece length (when installed in the centers), mm 1000 3)
  1500 4)
  2000 5)
    3000 1),6)
        above gap bedplate, mm 235 2)
Center height above bedplate guides, mm 250, 3201)
Tool ondicators installed on the machine  
Greatest height of the cutter installed in the tool holder, mm 25
Main and auxiliary movements indicators  
Number of spindle speeds:  
        direct rotation 22
        reverse rotation 11
Speed limits, rpm 16-2000
Number of caliper feeds  
        longitudinal 24
        transverse 24
Caliper feed limits, mm/rev  
        longitudinal 0,05…2,8
        transverse  0,025…1,4
Thread pitch limits  
        metric, mm 0,5…112
        modular, module 0,5…112
        inch, number of threads 56…0,5
        pitch, pitch 56…0,5
Caliper fast movements speed, m/min:  
        longitudinal 3,6
        transverse 1,8
Power characteristics indicators  
Maximum torque on the spindle, kNm 1
Main drive power, kW 7,53)4); 115) 6)7)
Fast travel drive power, kW 0,37
Cooling drive power, kW 0,18
Lubrication pump power, kW 0,25
Total power of electric motors installed on the machine, kW 8,3; 11,87)  
Total power consumption of the machine, (maximum), kW 8,87; 12,377)
Dimensions and weight of the machine  
Overall dimensions of the machine, mm, no more:  
       Length 2800 3)
  3380 4)
  3880 5)
    4880 1),6)
       Width 1265
       Height 1360,1430 1)
Machine weight, kg, no more 3100 3)
  3500 4)
  3680 5)
    4400 1),6)
Electrical equipment characteristics  
Type of supply current alternating
  three-phase
Current frequency, Hz 50±1
Voltage, V 380±38
Control circuit voltage, V 24±2,4
Local lighting circuit voltage, V 24±2,4
Sound level at the operator's workplace, dBa, no more 80
Machine accuracy class according to GOST 8 heightened
Notes.
1)   For machines with index V.
2)  For machines with index G.
 3) For machines with a distance between centers (DB) of 1000 mm
 (when the tailstock moves 70 mm beyond the end of the bedplate).
4)   For machines with DBС 1500 mm (when the tailstock moves 70 mm beyond the end of the bedplate).
5)   For machines with DBС 2000 mm (when the tailstock moves 70 mm beyond the end of the bedplate).
6)  For machines with DBС 3000 mm (when the tailstock moves 70 mm beyond the end of the bedplate).
7) On request.
Designation Denomination Number Note
086.0000.000 Complete lathe 1 Completed according to the supply agreement or contract
097.0000.000 Complete lathe 11) Completed according to the supply agreement or contract
098.0000.000 Complete lathe 12) Completed according to the supply agreement or contract
411.0000.000 Complete lathe  13) Completed according to the supply agreement or contract
Included in the kit and the cost of the machine
Replaceable parts
086.5300.001 Replaceable gear   Installed

Z=45; m=2

1
086.5300.009 Replaceable gear   Installed

Z=73; m=2

1
086.5300.011 Replaceable gear   Installed

Z=86; m=2

1
086.5300.013 Replaceable gear   Installed

Z=72; m=2

1
086.5300.002 Replaceable gear   Supplied separately in the general packaging of the machine

Z=48; m=2

1
086.5300.010 Replaceable gear   Supplied separately in the general packaging of the machine

Z=80; m=2

1

Tool

086.6000.000 Tool box 1 Supplied separately in the general packaging of the machine

Documents

086.0000.000 RE Manual 1 (in Russian)** ** In the language according to the requirements of the supply agreement or contract
Accompanying documentation for cartridge, electric motor, etc. according to packing list - -

Supplied according to the specification to the agreement (contract)

- Machine with special requirements   According to the requirements of the supply agreement or contract

Replaceable parts

086.5300.003 Replaceable gear   Supplied separately in the general packaging 

Z=57; m=2

1
086.5300.005 Replaceable gear   Supplied separately in the general packaging 

Z=60; m=2

1
086.5300.006 Replaceable gear   (Replacement gears for threading not listed in the table)

Z=66; m=2

1
086.5300.012 Replaceable gear   (Replacement gears for threading not listed in the table)

Z=90; m=2

1
086.5100.001 Replaceable gear   Supplied separately in the general packaging 

Z=36; m=2

1
086.5100.004 Replaceable gear   Supplied separately in the general packaging 

Z=50; m=2

1
086.5100.006 Replaceable gear   Supplied separately in the general packaging 

Z=54; m=2

1
086.5100.007 Replaceable gear   Supplied separately in the general packaging 

Z=64; m=2

1
086.5100.008 Replaceable gear   Supplied separately in the general packaging 

Z=65; m=2

1
086.5100.009 Replaceable gear   Supplied separately in the general packaging 

Z=69; m=2

1
086.5100.010 Replaceable gear   Supplied separately in the general packaging 

Z=70; m=2

1
086.5100.011 Replaceable gear   Supplied separately in the general packaging 

Z=81; m=2

1
086.5100.012 Replaceable gear   Supplied separately in the general packaging 

Z=88; m=2

1
086.5100.015 Replaceable gear   Supplied separately in the general packaging 

Z=80; m=1,5

1
086.5100.016 Replaceable gear   Supplied separately in the general packaging 

Z=127; m=1,5

1

Accessories

  Sleeves GOST13598    
  6100-0143 (3/2) 1 Supplied separately in the general packaging 
  6100-0146 (5/3) 1
  6100-0147 (5/4) 1
  Wedges GOST 3025    
  7851-0012 (1/2) 1 Supplied separately in the general packaging 
  7851-0013 (3) 1
  7851-0014 (4) 1
  Mandrel GOST 2682 6039-0009 1 Supplied separately in the general packaging 
  Rotating center А1-5-P GOST 8742 1 Supplied separately in the general packaging 
  Pointed member GOST 13214     
  7032-0035 Morse 5PT 1 Supplied separately in the general packaging 
   7032-4167-0049 Morse 6 1 Supplied separately in the general packaging 
086.0700.000 Caliper cross travel ruler 14) Supplied separately in the general packaging 
086.7000.000 Tapered ruler 14) Supplied separately in the general packaging 
086.1700.000 Back tool post 14) Supplied separately in the general packaging 
086.2200.000 Longitudinal micrometer stop 1 Supplied separately in the general packaging 
086.2300.000 Back rest (min Ø20, max Ø100) 1 Supplied separately in the general packaging 
086.2600.000 Fixed rest (min Ø30, max Ø160) 1 Supplied separately in the general packaging 
097.2300.000 Back rest (min Ø20, max Ø100) 11) Supplied separately in the general packaging 
097.2600.000 Fixed rest (min Ø30, max Ø160) 11) Supplied separately in the general packaging 
086.4300.000*** Digital display device  14) ***Versions according to DBС and systems
042.0000.000 Drilling and milling fixture 14) ***Versions according to DBС and systems
ОК101.0000.000 Wedge support 6 With DBС 1000 и 1500
ОК101.0000.000 Wedge support 8 With DBС 2000 и 3000
UG0103.3200.000 Holder 14) With DBС 2000 и 3000

Documents

042.0000.000 RE Drilling and milling device. Manual 1 For machines with index S
According to the agreement, contract Digital indication device. Operation manual (passport) 1 For machines with index C1, C2, etc.
According to the agreement, contract Rests. Passport 1 -
Note.
1)   For machine with index "V".
2)  For machines with index "K" DBC 1000mm, 1500 mm.
3) For machines with index "K" DBC 2000mm.
4)  Installed at the manufacturer optionally.
Screw-cutting lathe GS526U